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Energy-Saving High Efficiency Grinding Ceramic Powder Ball Mill Machine - China Suppliers and Factory Solutions

Product Introduction

Our intermittent ball mill, designed for efficient mixing and fine grinding of ceramic raw materials, is a premier solution in the field of ceramic powder production. As a leading manufacturer in China, we provide a comprehensive range of models that cater to diverse production needs, from 0.05 tons for laboratory experiments to up to 120 tons for large-scale manufacturing. This versatility makes our ball mills ideal for both R&D and industrial applications.

Featuring various transmission options such as belt drive and hard-tooth surface reducer drive, our ball mills ensure stable and reliable performance. For models under 8 tons, the integrated frame design enables easy installation, while those over 8 tons are structured with a separate cylinder and frame configuration, mounted on a cement foundation for added stability. Potential suppliers looking for high efficiency will find our products advantageous due to their low energy consumption, high output, and smooth operation. Easy maintenance further enhances their appeal, significantly improving production efficiency and reducing operational costs. Trust in our factory for the next generation of energy-efficient, high-performance ceramic manufacturing solutions.

Product Detail

Basic Info.

Packaging & Delivery

Product Video

Product Features

The cylinder is rolled using a new CNC rolling machine, which produces a cylinder with good ovality and no straight edges;
The cylinder adopts vertical splicing to ensure good coaxiality and straightness of the cylinder;
The belt position of the cylinder and the bearing positions at both ends are processed using a large floor mounted lathe, ensuring good coaxiality and ovality, ensuring stable equipment operation, low current fluctuations, and energy conservation;
After welding the two end heads, annealing treatment is carried out in a large annealing furnace to eliminate welding stress and ensure service life;
Non-destructive testing of shaft head, normalizing treatment after rough car, eliminate forging stress, better strength, ensure service life;
The hard tooth reducer scheme can be adopted, which has high transmission efficiency, low noise, and saves energy consumption; Equipped with exclusive adjustment technology for gearbox bearing clearance (patent number: 201020685450.6), the service life is longer.

Protective Lining Plate:

High wear-resistant protection plate
Choice of lining material (Mn steel casting lining plate / rubber lining plate)
Manganese steel lining plate material: Hi-Mn13 alloy casting
Rubber lining plate material: butyl super wear resistant rubber

Main Technical Parameters

Main parameters of standard ball mill series products
Serial Number	model	tonnage	(L) capacity	(mm) Cylinder size	kW Main motor power	Maximum usage conditions		start mode	notes
Serial Number	model	tonnage	(L) capacity	(mm) Cylinder size	kW Main motor power	lining	lining	start mode	notes
1	Q0607	0.05	200	Ø600x700(594x688) Minouchi	1.5-6	high alumina	high alumina	direct
2	Q0709	0.1	330	ø7001900(694x888) Minouchi	2.2-6	high alumina	high alumina	direct
3	Q0911	0.2	680	Ø900x1100(894x1084) Minouchi	3-6	high alumina	high alumina	direct
4	Q1113	0.3	1200	Ø1100x1300(1092x1280) Minouchi	4-6	high alumina	high alumina	direct
5	Q1315	0.5	2000	Ø1300x1500(1290x1480) Minouchi	5.5-6	high alumina	high alumina	direct
6	Q1618	1	3500	Ø1600x1800(1588x1776) Minouchi	11-6	high alumina	high alumina	direct
7	Q1820	1.5	5000	Ø1800x2000(1788x1972) Minouchi	15-6	high alumina	high alumina	direct
8	Q1920	2	5320	Ø1900x2000(1888x1902) Minouchi	18.5-6	high alumina	high alumina	direct
9	Q2124D	3	7700	Q2100×2400(2084×2258) Minouchi	30-6	high alumina	high alumina	Frequency conversion
10	Q2426A	5	10700	Ø2400x2600(2380×2394) Minouchi	37-6	high alumina	high alumina	Frequency conversion
11	Q2426C	5	10700	Ø2400x2600(2380x23) Minouchi	45-6	high alumina	high alumina	Frequency conversion
12	Q2628	6	13800	Ø2600×2800(2580×2594) Minouchi	45-6	high alumina	high alumina	Frequency conversion
13	Q2628A	6	13800	Ø2600x2800(2580×2594) Minouchi	45-6	high alumina	high alumina	Frequency conversion
14	Q2832	8	18200	Ø2800x3200(2780×2990) Minouchi	55-6	Chalco	Chalco	Frequency conversion
15	Q3038	10	24550	Ø3000x3800(2976x3530) Minouchi	55-6	Chalco	Chalco	Frequency conversion
16	QJ3246 QT3246A	15	34000	Ø3200x4600(3172x4278) Minouchi	90-4	high alumina	high alumina	Frequency conversion
17	Q3244T	15	32000	Ø3200x4400(3168x4076) Minouchi	280-6	high alumina	high alumina	Frequency conversion	Belt position double layer
18	Q3352	20	41200	Ø3300x5225(3272x4908) Minouchi	90-8	Chalco	Chalco	Frequency conversion
19	QJ3352 QJ3352A	20	41200	Ø3300×5225(3272x4908) Minouchi	110-4	high alumina	high alumina	Frequency conversion
20	Q3358	25	45000	Ø3300x5800(3268x5336) Minouchi	90-8	Chalco	Chalco	Frequency conversion
21	QJ3358 QJ3358A	25	45000	Ø3300x5800(3268x5336) Minouchi	132-4	high alumina	high alumina	Frequency conversion
22	QJ3564 QJ3564A	35	58000	Ø3532x6468(3500x6000) Minouchi	160-4	high alumina	high alumina	Frequency conversion
23	Q3672	40	67000	Ø3600x7200(3564x6700) Minouchi	160-6	Chalco	Chalco	Frequency conversion	belt drive
24	QJ3672	40	67000	Ø3600x7200(3564x6700) Minouchi	200-4	Chalco	Chalco	Frequency conversion	ZLY400
25	QJ3672T	40	67000	Ø3600×7200(3564x6700) Minouchi	250-6	high alumina	high alumina	Frequency conversion	ZLY450
26	QJ3875	50	85000	Ø3836x8000(3800x7500) Minouchi	200-4	high alumina	high alumina	Frequency conversion
27	QJ4086	60	100000	Ø4000x8600(3964x8000) Minouchi	280-6	Chalco	Chalco	Frequency conversion	ZLY450
28	QJ4086T	60	100000	Ø4000x8600(3964x8000) Minouchi	315-6	Chalco	Chalco	Frequency conversion	ZLY500
29	QJ4290	80	114100	Ø4248x9000(4200*8400) Minouchi	315/355-6	high alumina	high alumina	Frequency conversion	ZLY500/ZLY560
30	QJ42110	100	144300	Ø4256x11000(4200*10400) Minouchi	355/400-6	high alumina	high alumina	Frequency conversion	ZLY560
31	QJ42122	120	160700	Ø4256x12200(4200*11600) Minouchi	450/500-6	high alumina	high alumina	Frequency conversion	ZLY560

Frequently Asked Questions

Q What manufacturing processes are used to ensure the cylinder's coaxiality and ovality?

The cylinder is rolled using a new CNC rolling machine to achieve good ovality without straight edges. It adopts vertical splicing for alignment. Additionally, the belt position and the bearing positions at both ends are processed using a large floor-mounted lathe to ensure stable operation and low current fluctuations.

Q How is welding stress eliminated during production?

After welding the two end heads, an annealing treatment is carried out in a large annealing furnace. This process successfully eliminates welding stress to guarantee the equipment's long-term service life.

Q What options are available for the protective lining plates?

We offer high wear-resistant protective plates with two choices of lining materials: Manganese steel casting lining plates (Hi-Mn13 alloy casting) or butyl super wear-resistant rubber lining plates.

Q What are the benefits of the optional hard tooth reducer scheme?

The hard tooth reducer scheme provides high transmission efficiency, low noise, and reduces energy consumption. It features a patented gearbox bearing clearance adjustment technology (patent number: 201020685450.6) for an extended service life.

Q What starting modes are available for these ball mills?

Depending on the model and size, the equipment supports either a Direct starting mode (typically for standard models up to Q1920) or a Frequency Conversion starting mode for larger industrial models (starting from Q2124D up to QJ42122).