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High-Purity Quartz Powder Production Line for Ceramics & Construction - China Suppliers & Factory
Key Features
High Efficiency Grinding
Utilizes ball mills, Raymond mills, or vertical roller mills to achieve ultra-fine powder with customizable mesh sizes (from 100 mesh to 2500+ mesh).
Precision Classification
Equipped with air classifiers or cyclone separators to ensure uniform particle size distribution.
Dust-Free Operation
Features advanced dust collection systems and enclosed processing to maintain environmental safety and minimize material loss.
Automation & Control
Integrated with PLC systems for real-time monitoring, easy operation, and consistent product quality.
Customizable Capacity
Designed to meet production capacities ranging from a few tons per day to hundreds of tons per day, depending on the client's requirements.
Applications
Glass & Ceramics
Glass and Ceramics Manufacturing
Electronics
Electronics and Semiconductors
Paints & Plastics
Paints, Coatings, and Plastics
Construction
Construction Materials (e.g., engineered stone)
Foundry
Foundry and Metallurgical Processes
Advantages
✓
High product purity (SiO₂ content typically >99.5%)
✓
Low maintenance and long service life
✓
Energy-efficient design
✓
Flexible configurations for different industrial uses
Equipment Configuration
1bucket elevator
2transfer material bin
3weighing belt machine
4magnetic separator
5grinding ball mill
6Air classifier
7cyclone collector
8powder buffer bin
9bag dust collector
10high pressure induced draft fan
Product Features
1
Theory and practice optimize system configuration, minimize energy consumption, scientific dust removal design of each dust point of the system, effectively control dust spillover, in line with national environmental protection requirements;
2
International standard production line, according to the different requirements of customers, customized design and manufacturing, equipment stable and reliable operation;
3
The equipment is easy to operate. PLC automatic control can be designed according to the requirements. From grinding to grading to packaging, the whole process is automatically controlled, reducing labor intensity and saving production costs;
4
The graded impeller blade adopts polymer wear-resistant material, which effectively solves the wear problem of the graded impeller;
5
The entire production process for ultra-pure wear protection, according to the difference in production conditions, ball mill lining can be selected ceramic lining or quartz lining, grinding medium can choose ceramic ball or quartz ball, the entire classification system is protected by ceramic sheets, so that the entire production process does not contact metal, to ensure product purity and extend the service life of the equipment.
Main Technical Parameters
| Item | Model | ||||||
| AMF-50 | AMF-100 | AMF-200 | AMF-400 | AMF-600 | AMF-800 | AMF-1200 | |
| Ball mill model | Ø1200x4500 | Ø1500x5700 | Ø1830x7000 | Ø2200x7000 | Ø2400x7500 | Ø3000x9000 | Ø3500x13000 |
| Class type number | HFZ050 | HFZ100 | HFZ200 | HFZ400 | HFZ600 | HFZ800 | HFZ1200 |
| Total power (Kw) | ≤7.5 | 145 | 225 | 345 | 550 | 850 | 1650 |
| Processing capacity (Kg/h) | 800-1800 | 1200-1800 | 3500-4000 | 5000-6000 | 7000-8000 | 10000-20000 | 15000-30000 |
| Output (kg/h) | 480-600 | 720-1080 | 2100-2400 | 3000-3600 | 4200-4800 | 6000-15000 | 10000-20000 |
| Fineness (um) | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 |
| Classification accuracy | D97 | D97 | D97 | D97 | D97 | D97 | D97 |
| Filter area (m2) | 50 | 70 | 100 | 200 | 200 | 360 | 440 |
| Dust conc. (mg/m3) | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
Frequently Asked Questions (FAQ)
What is the range of fineness this grinding system can achieve?
The system can achieve an ultra-fine powder output with customizable sizes ranging from 100 mesh to over 2500 mesh (typically 5 to 50 um in fineness depending on configuration).
How does the production line guarantee high product purity for materials like quartz?
To prevent metal contamination, the entire system features wear protection. The ball mill can be lined with ceramic or quartz lining using ceramic or quartz balls as grinding media, and the classification system is protected by ceramic sheets.
Is the operation environmentally friendly and dust-free?
Yes, the system is designed with advanced dust collection systems, enclosed processing, and bag dust collectors to keep the dust concentration under 40 mg/m³, meeting strict environmental protection standards.
What control options are available for operating the equipment?
The line integrates PLC automatic control systems. This allows for real-time monitoring and automated processes from grinding and grading to packaging, reducing labor intensity and operational costs.
Can the system capacity be customized for different scales?
Absolutely. The processing capacity can range from 800 kg/h for smaller models (like AMF-50) up to 30,000 kg/h for heavy-duty industrial models (like AMF-1200), accommodating various production scale requirements.