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High-Purity Quartz Powder Production Line from China Suppliers & Factory for Ceramics and Construction Materials
Key Features
High Efficiency Grinding
Utilizes ball mills, Raymond mills, or vertical roller mills to achieve ultra-fine powder with customizable mesh sizes (from 100 mesh to 2500+ mesh).
Precision Classification
Equipped with air classifiers or cyclone separators to ensure uniform particle size distribution.
Dust-Free Operation
Features advanced dust collection systems and enclosed processing to maintain environmental safety and minimize material loss.
Automation & Control
Integrated with PLC systems for real-time monitoring, easy operation, and consistent product quality.
Customizable Capacity
Designed to meet production capacities ranging from a few tons per day to hundreds of tons per day, depending on the client's requirements.
Applications
Glass and Ceramics Manufacturing
Electronics and Semiconductors
Paints, Coatings, and Plastics
Construction Materials
Foundry and Metallurgical Processes
Advantages
High product purity (SiO₂ content typically >99.5%)
Low maintenance and long service life
Energy-efficient design
Flexible configurations for different industrial uses
Equipment Configuration
1
Bucket elevator
2
Transfer material bin
3
Weighing belt machine
4
Magnetic separator
5
Grinding ball mill
6
Air classifier
7
Cyclone collector
8
Powder buffer bin
9
Bag dust collector
10
High pressure induced draft fan
Product Features
01
Theory and practice optimize system configuration, minimize energy consumption, scientific dust removal design of each dust point of the system, effectively control dust spillover, in line with national environmental protection requirements.
02
International standard production line, according to the different requirements of customers, customized design and manufacturing, equipment stable and reliable operation.
03
The equipment is easy to operate. PLC automatic control can be designed according to the requirements. From grinding to grading to packaging, the whole process is automatically controlled, reducing labor intensity and saving production costs.
04
The graded impeller blade adopts polymer wear-resistant material, which effectively solves the wear problem of the graded impeller.
05
The entire production process for ultra-pure wear protection, according to the difference in production conditions, ball mill lining can be selected ceramic lining or quartz lining, grinding medium can choose ceramic ball or quartz ball, the entire classification system is protected by ceramic sheets, so that the entire production process does not contact metal, to ensure product purity and extend the service life of the equipment.
Main Technical Parameters
| Item | Model | ||||||
| AMF-50 | AMF-100 | AMF-200 | AMF-400 | AMF-600 | AMF-800 | AMF-1200 | |
| Ball mill model | Ø1200x4500 | Ø1500x5700 | Ø1830x7000 | Ø2200x7000 | Ø2400x7500 | Ø3000x9000 | Ø3500x13000 |
| Class type number | HFZ050 | HFZ100 | HFZ200 | HFZ400 | HFZ600 | HFZ800 | HFZ1200 |
| Total power(Kw) | ≤7.5 | 145 | 225 | 345 | 550 | 850 | 1650 |
| Processing capacity(Kg/h) | 800-1800 | 1200-1800 | 3500-4000 | 5000-6000 | 7000-8000 | 10000-20000 | 15000-30000 |
| Output(kg/h) | 480-600 | 720-1080 | 2100-2400 | 3000-3600 | 4200-4800 | 6000-15000 | 10000-20000 |
| Fineness(um) | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 |
| Classification accuracy | D97 | D97 | D97 | D97 | D97 | D97 | D97 |
| Filter area(m2) | 50 | 70 | 100 | 200 | 200 | 360 | 440 |
| Dust conc. (mg/m3) | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
Frequently Asked Questions
What range of particle sizes can this grinding system produce?
The system utilizes high-efficiency mills and air classifiers to achieve ultra-fine powder with customizable mesh sizes, ranging from 100 mesh to over 2500+ mesh (5-50 um).
How does the production line ensure high purity of the final product?
To guarantee product purity (typically SiO₂ >99.5%), the entire system features ultra-pure wear protection. The ball mill can be fitted with ceramic or quartz lining and media, and the classification system is protected by ceramic sheets to prevent any metal contact.
Is the system environmentally friendly and dust-free?
Yes. The system is designed with advanced bag dust collectors and enclosed processing for each dust point, effectively controlling dust spillover and keeping dust concentration below 40 mg/m³ in compliance with environmental standards.
Can the system be automated?
Yes, the production line can be integrated with PLC automatic control system. This enables real-time monitoring and automates the entire process from grinding to grading and packaging, reducing labor costs and ensuring consistent quality.
What capacities are available for this grinding production line?
We offer customizable capacities ranging from smaller setups (like the AMF-50 with 800-1800 Kg/h processing capacity) up to large-scale industrial lines (like the AMF-1200 with 15000-30000 Kg/h processing capacity).