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China Intelligent Raw Material Batching System Suppliers for Efficient and Automated Factory Solutions
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Product Introduction
Intelligent batching system includes ridge batching system and plastic batching system:
1. The ridge material batching system is composed of multiple feeding units, which are uniformly intelligent controlled by the control system; The feed machine is equipped with sensors, which can feed back the weight of the raw material in the feed machine to the control system, which controls the supply by controlling the speed of the conveyor belt of the feed machine; The feeding machine is loaded with different raw materials, which can be controlled by the central control system with simple one-key. As long as the formula is input in the control terminal, the system can automatically control the amount of each raw material according to the input data; A variety of formulas can be stored in the control system. When the formula needs to be changed, it can be quickly mixed according to the new formula by simple operation in the control terminal.
2. Plastic material batching system: the slurry of the slurry pool is transported to the slurry transfer cylinder in front of the continuous ball through the slurry pump, and then transported to the continuous ball mill by the quantitative pump according to the process requirements.
Main Technical Parameters
| 4.Comparison of energy consumption among three ball milling methods | |||
| Process Parameter | 60T Intermittent ball mill process | Semi-continuous ball milling process | Fullcontinuous ball milling process |
| Power consumption | 34.55 kW.h | 29.17 kW.h | 25.06 KW.h |
| Power saving rate% | - | (34.55-28.87)/34.55=15.57% | (34.55-25.06)/34.55=27.5% |
Frequently Asked Questions
Q
What subsystems make up the Intelligent Batching System?
The Intelligent Batching System includes two main subsystems: the ridge batching system and the plastic batching system.
Q
How does the ridge material batching system ensure precise feeding control?
It uses multiple feeding units equipped with weight sensors. These sensors feed data back to the central system, which automatically regulates raw material supply by controlling the conveyor belt speed.
Q
Is it easy to switch formulas in the ridge batching system?
Yes. Multiple formulas can be stored in the central control system. Operators can quickly switch and mix materials based on a new formula through a simple, one-key operation on the control terminal.
Q
How is slurry handled in the plastic material batching system?
Slurry from the pool is transported to a transfer cylinder located in front of the continuous ball mill via a slurry pump, and is then precisely fed into the mill using a quantitative pump.
Q
Which ball milling process is the most energy-efficient?
The full-continuous ball milling process is the most energy-efficient, with a power consumption of 25.06 kW.h and a power saving rate of 27.5% compared to the intermittent process.
Q
What is the power saving rate of the semi-continuous ball milling process?
The semi-continuous ball milling process has a power consumption of 29.17 kW.h, which yields a power saving rate of 15.57% compared to the traditional 60T intermittent ball mill process.