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Energy-Saving Ceramic Powder Ball Mill Machine - High Efficiency from Top China Suppliers & Factory

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Product Introduction

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The intermittent ball mill is a crucial component for the mixing and fine grinding of ceramic raw materials, widely utilized in ceramic powder production. This essential equipment is offered by reputable suppliers in China, available in a comprehensive range of models that cater to various capacities—from 0.05 tons for laboratory applications to large-scale production capabilities of 120 tons. This versatility makes it ideal for both research and development (R&D) as well as industrial manufacturing needs.

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Our ball mills feature several transmission options, including belt drive and hard-tooth surface reducer drive, guaranteeing stable and reliable performance. Structurally, models with a capacity of less than 8 tons come with an integrated frame design for straightforward installation. In contrast, models exceeding 8 tons employ a separate cylinder and frame configuration, securely mounted on a cement foundation to enhance stability. As a leading factory in the industry, we ensure that our ball mills deliver significant advantages such as low energy consumption, high output, smooth operation, and easy maintenance. This empowers manufacturers to significantly boost production efficiency while minimizing operational costs, making our ball mills the optimal choice for energy-efficient, high-performance ceramic manufacturing.

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    Basic Info.

    basic-info

    Packaging & Delivery

    packaging

    Product Video

    Product Features

    1 The cylinder is rolled using a new CNC rolling machine, which produces a cylinder with good ovality and no straight edges;
    2 The cylinder adopts vertical splicing to ensure good coaxiality and straightness of the cylinder;
    3 The belt position of the cylinder and the bearing positions at both ends are processed using a large floor mounted lathe, ensuring good coaxiality and ovality, ensuring stable equipment operation, low current fluctuations, and energy conservation;
    4 After welding the two end heads, annealing treatment is carried out in a large annealing furnace to eliminate welding stress and ensure service life;
    5 Non-destructive testing of shaft head, normalizing treatment after rough car, eliminate forging stress, better strength, ensure service life;
    6 The hard tooth reducer scheme can be adopted, which has high transmission efficiency, low noise, and saves energy consumption; Equipped with exclusive adjustment technology for gearbox bearing clearance (patent number: 201020685450.6), the service life is longer.
    Product-Features1
    Product-Features2
    Protective lining plate:
    • High wear-resistant protection plate
    • Choice of lining material (Mn steel casting lining plate / rubber lining plate)
    • Manganese steel lining plate material: Hi-Mn13 alloy casting
    • Rubber lining plate material: butyl super wear resistant rubber
    product description01

    Main technical parameters

    Main parameters of standard ball mill series products
    Serial Number model tonnage (L) capacity (mm) Cylinder size kW Main motor power Maximum usage conditions start mode notes
    lining lining
    1 Q0607 0.05 200 Ø600x700(594x688) Minouchi 1.5-6 high alumina high alumina direct
    2 Q0709 0.1 330 ø7001900(694x888) Minouchi 2.2-6 high alumina high alumina direct
    3 Q0911 0.2 680 Ø900x1100(894x1084) Minouchi 3-6 high alumina high alumina direct
    4 Q1113 0.3 1200 Ø1100x1300(1092x1280) Minouchi 4-6 high alumina high alumina direct
    5 Q1315 0.5 2000 Ø1300x1500(1290x1480) Minouchi 5.5-6 high alumina high alumina direct
    6 Q1618 1 3500 Ø1600x1800(1588x1776) Minouchi 11-6 high alumina high alumina direct
    7 Q1820 1.5 5000 Ø1800x2000(1788x1972) Minouchi 15-6 high alumina high alumina direct
    8 Q1920 2 5320 Ø1900x2000(1888x1902) Minouchi 18.5-6 high alumina high alumina direct
    9 Q2124D 3 7700 Q2100×2400(2084×2258) Minouchi 30-6 high alumina high alumina Frequency conversion
    10 Q2426A 5 10700 Ø2400x2600(2380×2394) Minouchi 37-6 high alumina high alumina Frequency conversion
    11 Q2426C 5 10700 Ø2400x2600(2380x23) Minouchi 45-6 high alumina high alumina Frequency conversion
    12 Q2628 6 13800 Ø2600×2800(2580×2594) Minouchi 45-6 high alumina high alumina Frequency conversion
    13 Q2628A 6 13800 Ø2600x2800(2580×2594) Minouchi 45-6 high alumina high alumina Frequency conversion
    14 Q2832 8 18200 Ø2800x3200(2780×2990) Minouchi 55-6 Chalco Chalco Frequency conversion
    15 Q3038 10 24550 Ø3000x3800(2976x3530) Minouchi 55-6 Chalco Chalco Frequency conversion
    16 QJ3246 QT3246A 15 34000 Ø3200x4600(3172x4278) Minouchi 90-4 high alumina high alumina Frequency conversion
    17 Q3244T 15 32000 Ø3200x4400(3168x4076) Minouchi 280-6 high alumina high alumina Frequency conversion Belt position double layer
    18 Q3352 20 41200 Ø3300x5225(3272x4908) Minouchi 90-8 Chalco Chalco Frequency conversion
    19 QJ3352 QJ3352A 20 41200 Ø3300×5225(3272x4908) Minouchi 110-4 high alumina high alumina Frequency conversion
    20 Q3358 25 45000 Ø3300x5800(3268x5336) Minouchi 90-8 Chalco Chalco Frequency conversion
    21 QJ3358 QJ3358A 25 45000 Ø3300x5800(3268x5336) Minouchi 132-4 high alumina high alumina Frequency conversion
    22 QJ3564 QJ3564A 35 58000 Ø3532x6468(3500x6000) Minouchi 160-4 high alumina high alumina Frequency conversion
    23 Q3672 40 67000 Ø3600x7200(3564x6700) Minouchi 160-6 Chalco Chalco Frequency conversion belt drive
    24 QJ3672 40 67000 Ø3600x7200(3564x6700) Minouchi 200-4 Chalco Chalco Frequency conversion ZLY400
    25 QJ3672T 40 67000 Ø3600×7200(3564x6700) Minouchi 250-6 high alumina high alumina Frequency conversion ZLY450
    26 QJ3875 50 85000 Ø3836x8000(3800x7500) Minouchi 200-4 high alumina high alumina Frequency conversion
    27 QJ4086 60 100000 Ø4000x8600(3964x8000) Minouchi 280-6 Chalco Chalco Frequency conversion ZLY450
    28 QJ4086T 60 100000 Ø4000x8600(3964x8000) Minouchi 315-6 Chalco Chalco Frequency conversion ZLY500
    29 QJ4290 80 114100 Ø4248x9000(4200*8400) Minouchi 315/355-6 high alumina high alumina Frequency conversion ZLY500/ZLY560
    30 QJ42110 100 144300 Ø4256x11000(4200*10400) Minouchi 355/400-6 high alumina high alumina Frequency conversion ZLY560
    31 QJ42122 120 160700 Ø4256x12200(4200*11600) Minouchi 450/500-6 high alumina high alumina Frequency conversion ZLY560
    Frequently Asked Questions
    Q What manufacturing techniques are used to ensure the precision and stability of the cylinder?
    The cylinder is rolled using a new CNC rolling machine to achieve good ovality and eliminate straight edges. It also adopts vertical splicing to guarantee excellent coaxiality and straightness. Additionally, the belt position and bearing positions at both ends are processed with a large floor-mounted lathe to ensure stable operation and low current fluctuations.
    Q How is the welding and forging stress eliminated to ensure the equipment's service life?
    After welding the two end heads, an annealing treatment is conducted in a large annealing furnace to eliminate welding stress. For the shaft head, normalizing treatment is performed after rough machining alongside non-destructive testing to eliminate forging stress and improve overall strength.
    Q What reducer options and efficiency features are available for these ball mills?
    A hard tooth reducer scheme can be adopted to provide high transmission efficiency, low noise, and lower energy consumption. The system is also equipped with an exclusive patented adjustment technology for gearbox bearing clearance (patent number: 201020685450.6) to extend its service life.
    Q What materials are used for the protective lining plates?
    You can choose between a manganese steel casting lining plate made of Hi-Mn13 alloy casting or a rubber lining plate made of butyl super wear-resistant rubber. Both options offer high wear resistance.
    Q What start modes are supported according to the technical parameters?
    The ball mills support two start modes depending on the model: direct start (typically for smaller models ranging from Q0607 to Q1920) and frequency conversion start (for larger models ranging from Q2124D to QJ42122).

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