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Energy-Efficient Ceramic Powder Ball Mill Machine by China Suppliers - High Performance Factory Equipment

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Product Introduction

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The intermittent ball mill is a vital piece of equipment for the mixing and fine grinding of ceramic raw materials, widely utilized in the ceramic powder production industry. Our factory in China offers a comprehensive range of models, catering to capacities from 0.05 tons for laboratory testing to 120 tons for large-scale manufacturing. This versatility meets the diverse needs of both research and development as well as industrial production. Optimal transmission options, including belt drives and hard-tooth surface reducer drives, guarantee stable and reliable performance.

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Structurally, models under 8 tons feature an integrated frame design for straightforward installation. In contrast, models exceeding 8 tons utilize a separate cylinder and frame configuration, securely mounted on a cement foundation to enhance stability. Our ball mills are designed to deliver significant advantages, including low energy consumption, high output, smooth operation, and easy maintenance. These features dramatically improve production efficiency while minimizing operating costs, positioning our products as the ideal choice for energy-efficient and high-performance ceramic manufacturing solutions in China. Partner with us as leading suppliers to elevate your production capabilities.

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    Product Detail

    Basic Info.

    basic-info

    Packaging & Delivery

    packaging

    Product Video

    Product Features

    • The cylinder is rolled using a new CNC rolling machine, which produces a cylinder with good ovality and no straight edges;
    • The cylinder adopts vertical splicing to ensure good coaxiality and straightness of the cylinder;
    • The belt position of the cylinder and the bearing positions at both ends are processed using a large floor mounted lathe, ensuring good coaxiality and ovality, ensuring stable equipment operation, low current fluctuations, and energy conservation;
    • After welding the two end heads, annealing treatment is carried out in a large annealing furnace to eliminate welding stress and ensure service life;
    • Non-destructive testing of shaft head, normalizing treatment after rough car, eliminate forging stress, better strength, ensure service life;
    • The hard tooth reducer scheme can be adopted, which has high transmission efficiency, low noise, and saves energy consumption; Equipped with exclusive adjustment technology for gearbox bearing clearance (patent number: 201020685450.6), the service life is longer.
    Product-Features1
    Product-Features2
    Protective lining plate:
    • High wear-resistant protection plate
    • Choice of lining material (Mn steel casting lining plate / rubber lining plate)
    • Manganese steel lining plate material: Hi-Mn13 alloy casting
    • Rubber lining plate material: butyl super wear resistant rubber
    product description01

    Main technical parameters

    Main parameters of standard ball mill series products
    Serial Number model tonnage (L) capacity (mm) Cylinder size kW Main motor power Maximum usage conditions start mode notes
    lining lining
    1 Q0607 0.05 200 Ø600x700(594x688) Minouchi 1.5-6 high alumina high alumina direct
    2 Q0709 0.1 330 ø7001900(694x888) Minouchi 2.2-6 high alumina high alumina direct
    3 Q0911 0.2 680 Ø900x1100(894x1084) Minouchi 3-6 high alumina high alumina direct
    4 Q1113 0.3 1200 Ø1100x1300(1092x1280) Minouchi 4-6 high alumina high alumina direct
    5 Q1315 0.5 2000 Ø1300x1500(1290x1480) Minouchi 5.5-6 high alumina high alumina direct
    6 Q1618 1 3500 Ø1600x1800(1588x1776) Minouchi 11-6 high alumina high alumina direct
    7 Q1820 1.5 5000 Ø1800x2000(1788x1972) Minouchi 15-6 high alumina high alumina direct
    8 Q1920 2 5320 Ø1900x2000(1888x1902) Minouchi 18.5-6 high alumina high alumina direct
    9 Q2124D 3 7700 Q2100×2400(2084×2258) Minouchi 30-6 high alumina high alumina Frequency conversion
    10 Q2426A 5 10700 Ø2400x2600(2380×2394) Minouchi 37-6 high alumina high alumina Frequency conversion
    11 Q2426C 5 10700 Ø2400x2600(2380x23) Minouchi 45-6 high alumina high alumina Frequency conversion
    12 Q2628 6 13800 Ø2600×2800(2580×2594) Minouchi 45-6 high alumina high alumina Frequency conversion
    13 Q2628A 6 13800 Ø2600x2800(2580×2594) Minouchi 45-6 high alumina high alumina Frequency conversion
    14 Q2832 8 18200 Ø2800x3200(2780×2990) Minouchi 55-6 Chalco Chalco Frequency conversion
    15 Q3038 10 24550 Ø3000x3800(2976x3530) Minouchi 55-6 Chalco Chalco Frequency conversion
    16 QJ3246 QT3246A 15 34000 Ø3200x4600(3172x4278) Minouchi 90-4 high alumina high alumina Frequency conversion
    17 Q3244T 15 32000 Ø3200x4400(3168x4076) Minouchi 280-6 high alumina high alumina Frequency conversion Belt position double layer
    18 Q3352 20 41200 Ø3300x5225(3272x4908) Minouchi 90-8 Chalco Chalco Frequency conversion
    19 QJ3352 QJ3352A 20 41200 Ø3300×5225(3272x4908) Minouchi 110-4 high alumina high alumina Frequency conversion
    20 Q3358 25 45000 Ø3300x5800(3268x5336) Minouchi 90-8 Chalco Chalco Frequency conversion
    21 QJ3358 QJ3358A 25 45000 Ø3300x5800(3268x5336) Minouchi 132-4 high alumina high alumina Frequency conversion
    22 QJ3564 QJ3564A 35 58000 Ø3532x6468(3500x6000) Minouchi 160-4 high alumina high alumina Frequency conversion
    23 Q3672 40 67000 Ø3600x7200(3564x6700) Minouchi 160-6 Chalco Chalco Frequency conversion belt drive
    24 QJ3672 40 67000 Ø3600x7200(3564x6700) Minouchi 200-4 Chalco Chalco Frequency conversion ZLY400
    25 QJ3672T 40 67000 Ø3600×7200(3564x6700) Minouchi 250-6 high alumina high alumina Frequency conversion ZLY450
    26 QJ3875 50 85000 Ø3836x8000(3800x7500) Minouchi 200-4 high alumina high alumina Frequency conversion
    27 QJ4086 60 100000 Ø4000x8600(3964x8000) Minouchi 280-6 Chalco Chalco Frequency conversion ZLY450
    28 QJ4086T 60 100000 Ø4000x8600(3964x8000) Minouchi 315-6 Chalco Chalco Frequency conversion ZLY500
    29 QJ4290 80 114100 Ø4248x9000(4200*8400) Minouchi 315/355-6 high alumina high alumina Frequency conversion ZLY500/ZLY560
    30 QJ42110 100 144300 Ø4256x11000(4200*10400) Minouchi 355/400-6 high alumina high alumina Frequency conversion ZLY560
    31 QJ42122 120 160700 Ø4256x12200(4200*11600) Minouchi 450/500-6 high alumina high alumina Frequency conversion ZLY560
    Frequently Asked Questions (FAQ)
    Q: What is the advantage of using a CNC rolling machine for the cylinder?
    The new CNC rolling machine produces cylinders with excellent ovality and prevents straight edges, ensuring smoother operation and uniform wear.
    Q: How is welding stress eliminated during the manufacturing process?
    After welding the two end heads, a complete annealing treatment is performed in a large annealing furnace to eliminate welding stress, significantly extending the service life of the equipment.
    Q: What options are available for the protective lining plates?
    You can choose between high wear-resistant manganese steel casting lining plates (Hi-Mn13 alloy) and butyl super wear-resistant rubber lining plates depending on your application requirements.
    Q: What startup modes do the standard ball mills support?
    Smaller models (up to Q1920) use a direct start mode, while larger models (from Q2124D up to QJ42122) utilize frequency conversion start modes for optimal energy efficiency and torque control.
    Q: What is the benefit of the gearbox bearing clearance adjustment technology?
    Equipped with patented technology (patent number: 201020685450.6), it allows precise adjustment of the gearbox bearing clearance to increase the transmission efficiency, lower operational noise, and prolong the overall service life of the reducer.

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